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Plant: Okhla Phase 2Heidelberg & Bobst Lines

Master Cartons

Robust multi-wall corrugated master cartons engineered for palletized logistics, warehouse stacking, and transit safety.

Core Capabilities & Highlights
  • 3-ply, 5-ply, and 7-ply corrugated flute profiles
  • High Edge Crush Test (ECT) and Bursting Strength
  • Flexo and screen brand printing
  • Custom slotted container (RSC) designs
Material Substrates
  • • High-BF Virgin Kraft Paper (140-250 GSM)
  • • Recycled Semi-Chemical Fluting
  • • Waterproof Barrier Liner
Available Finishes
  • • Flexographic Outer Printing
  • • Water-resistant Wax Coating
  • • Custom Stencil Marks
  • • Reinforced Flap Stitching

Industrial Master Cartons for Transit Protection

When products move through modern supply chains—from manufacturing plants to distribution hubs and international freight containers—dependable outer packaging is indispensable. Ad King manufactures heavy-duty master cartons in Okhla Phase 2, New Delhi, designed to safeguard valuable shipments against crushing, punctures, and humidity.

Master cartons are the backbone of B2B logistics. A carton failure during transport risks product breakage, retailer chargebacks, and brand reputation loss. Our team evaluates your pallet dimensions, container stacking height, transit vibrations, and ambient humidity to configure the ideal board caliper and paper GSM combinations.

Flute Profiles Engineered for Every Load Requirement

  • A-Flute (approx. 4.8mm thickness): Maximum vertical cushioning and exceptional stacking strength, ideal for heavy industrial machinery parts and fragile glassware.
  • C-Flute (approx. 3.6mm thickness): The versatile industry workhorse providing a calculated balance of stacking capacity, crush resistance, and printability for FMCG goods.
  • BC Dual-Wall (5-Ply Combination): Combining B-flute and C-flute layers for heavy appliances, chemical drums, and bulk export consignments.

In-House Heavy-Duty Conversion

Equipped with Polar cutting machines, heavy-duty 32x43 die-punching units, and wire stitching lines, our Okhla facility delivers high-volume master cartons with tight dimensional tolerances and durable taped or wire-stitched joints.

Turnkey Manufacturing

How to Order Master Cartons

A transparent, calibrated 4-stage production protocol from initial consultation to final delivery.

01

Requirement & Specification

Share your dimensions, target quantity, substrate preference, and artwork files with our technical team.

02

Structural Proof & Approval

Our CAD department prepares digital 3D dieline proofs and unprinted mockups for dimensional validation.

03

Precision Press Manufacturing

High-speed offset printing on Heidelberg/Kamori presses, surface finishing, die-cutting, and automated folding.

04

Quality Check & Dispatch

Rigorous quality inspection, moisture-proof bundle packaging, and dependable nationwide dispatch from Okhla.

Manufacturing Clarity

Frequently Asked Questions About Master Cartons

Clear technical answers on substrates, minimum quantities, sampling, and delivery for Master Cartons.

What corrugated fluting options do you provide for master cartons?
We offer A-Flute, B-Flute, C-Flute, and dual-wall combinations (such as BC flute) depending on your stacking load requirements.
How do you test master carton durability?
Boxes undergo bursting factor (BF) testing, edge crush resistance, and compression calculations calibrated for warehouse stacking heights.
Can master cartons be printed with shipping handling marks?
Yes, we print international handling symbols (fragile, keep dry, this way up), barcodes, and brand graphics.
What closure mechanisms are supported?
Our cartons are optimized for standard tape sealing, automatic carton tapers, or heavy-duty wire stapling.
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Corrugated Boxes

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Manufacturing Highlights
  • A, B, C, E, and F flute profiles
  • High bursting factor (BF) kraft papers
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B2B Direct Manufacturing

Request an Estimate for Master Cartons

Send us your required dimensions, order volume, and finish requirements for Master Cartons. Direct factory pricing from Okhla Industrial Area Phase 2.

Custom Packaging Manufacturing Showcase