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Plant: Okhla Phase 2Heidelberg & Bobst Lines

Customized Boxes

Tailor-made secondary and tertiary packaging designed to precise product dimensions with custom branding, premium coatings, and structural integrity.

Core Capabilities & Highlights
  • Bespoke CAD dieline engineering
  • Heidelberg 6-color offset printing
  • Multiple cardstock and flute combinations
  • Full range of surface treatments
Material Substrates
  • • SBS / FBB Paperboard (250-450 GSM)
  • • Duplex Board (Kraft & White back)
  • • E & F Flute Corrugated Board
  • • Rigid Kappa Board with artpaper wrap
Available Finishes
  • • Gloss/Matte Lamination
  • • Spot UV Varnish
  • • Hot Foil Stamping (Gold/Silver)
  • • Embossing & Debossing

Precision Engineered Custom Packaging for Modern Brands

Ad King manufactures tailor-made customized boxes engineered to meet exact product dimensions, brand aesthetics, and shipping requirements. Operating from our integrated industrial facility in Okhla Industrial Area Phase 2, New Delhi, our facility integrates structural design, high-speed offset printing, precision die-cutting, and automated folding.

Customized packaging serves as the primary touchpoint between your brand and your end consumers. Our engineering approach balances visual prestige with dependable structural defense. Whether you require retail counter displays, luxury folding cartons, or heavy-duty promotional kit boxes, our pre-press team collaborates with your technical team to calibrate material calipers, burst strength, and edge-crush resistance.

Material Configurations & Structural Varieties

Every custom packaging project begins with selecting the proper paperboard substrate:

  • Folding Box Board (FBB) & Solid Bleached Sulphate (SBS): Ultra-smooth, pristine white surfaces engineered for high-definition color reproduction and pristine fold integrity.
  • Duplex Board (Grey & White Back): Cost-effective, rigid substrates well-suited for household goods, hardware components, and everyday retail products.
  • Litho-Laminated Micro-Flute Corrugated: Combining photo-quality offset print sheets laminated onto E-flute or F-flute corrugated backing for structural stiffness.

Industrial Printing & Post-Press Finishes

Our Heidelberg CD 102 6+L offset press delivers photographic precision, vibrant CMYK saturation, and specialized spot colors. Supported by LED UV curing, inks dry instantaneously, preventing ink set-off and allowing inline coating application. Finishing treatments executed on our Bobst automatic die-cutters, Sakurai spot UV screens, and automatic dry lamination lines include:

  1. Thermal & Dry Lamination: Scuff-resistant matte, ultra-gloss, and soft-touch tactile finishes.
  2. Selective Spot UV: Creating eye-catching contrast between reflective high-gloss accents and matte backdrops.
  3. Hot Foil Stamping: Applying metallic gold, silver, rose gold, or holographic foils for security and prestige.
  4. Embossing / Debossing: Tactile multi-level raised crests, brand monograms, and regulatory emblems.

Our 4-Stage Manufacturing Protocol

  1. Requirement Analysis: Submit your product dimensions, weight, handling conditions, and target quantities.
  2. CAD Dieline & Proofing: Our design department develops structural dielines and 3D digital renderings for approval.
  3. Offset Printing & Surface Finishing: High-speed printing on Heidelberg and Kamori lines with strict densitometer quality checks.
  4. Die-Cutting & Gluing: High-speed automatic Bobst die-punching and folder-gluer runs ensuring clean creases and rapid dispatch across India.
Turnkey Manufacturing

How to Order Customized Boxes

A transparent, calibrated 4-stage production protocol from initial consultation to final delivery.

01

Requirement & Specification

Share your dimensions, target quantity, substrate preference, and artwork files with our technical team.

02

Structural Proof & Approval

Our CAD department prepares digital 3D dieline proofs and unprinted mockups for dimensional validation.

03

Precision Press Manufacturing

High-speed offset printing on Heidelberg/Kamori presses, surface finishing, die-cutting, and automated folding.

04

Quality Check & Dispatch

Rigorous quality inspection, moisture-proof bundle packaging, and dependable nationwide dispatch from Okhla.

Manufacturing Clarity

Frequently Asked Questions About Customized Boxes

Clear technical answers on substrates, minimum quantities, sampling, and delivery for Customized Boxes.

Can you manufacture customized boxes with internal partitions or inserts?
Yes, our in-house CAD design team creates custom paperboard, corrugated, or EVA foam inserts to hold delicate components firmly.
What printing capabilities are used for customized boxes?
We utilize our Heidelberg CD 102 6-color offset press and Kamori Lithrone 526 equipped with LED UV systems for crisp CMYK and Pantone color reproduction.
What is the sampling turnaround time for customized boxes?
Digital proofs and unprinted physical dieline mockups are typically provided within 48 to 72 hours for client validation.
What is your minimum order quantity for custom boxes?
Minimum order quantities depend on box specifications and board grades, with exact quantities available on request during quote evaluation.
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Manufacturing Highlights
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Manufacturing Highlights
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Corrugated Boxes

Industrial corrugated shipping boxes available in 3-ply, 5-ply, and 7-ply configurations with calibrated flute profiles for maximum stacking strength.

Manufacturing Highlights
  • A, B, C, E, and F flute profiles
  • High bursting factor (BF) kraft papers
  • Custom slotted and die-cut configurations
B2B Direct Manufacturing

Request an Estimate for Customized Boxes

Send us your required dimensions, order volume, and finish requirements for Customized Boxes. Direct factory pricing from Okhla Industrial Area Phase 2.

Custom Packaging Manufacturing Showcase